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COURSE DESCRIPTION
Industrial & Manufacturing
Engineering - Manufacturing Engineering Design (3) (3,0) IME 482
Required Course
Spring Semester 2008
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2007-08 Catalog Data:
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482-3 MANUFACTURING ENGINEERING DESIGN.
Topics include tolerancing, material selection, cost estimation, process
planning, product fabrication, and the activities required to bring a
product from conceptual design through manufacture.
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Prerequisite(s):
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345 (or concurrent) and 370 or consent of instructor.
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Textbook(s):
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Designing for Economical Production, H.E. Trucks
Course Notes
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Coordinator:
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Kevin M. Hubbard, Assistant Professor of Industrial
& Manufacturing Engineering.
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Objectives:
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Students will perform team based work to bring a
product from conceptual design through manufacture. Activities will
include detail design and tolerancing, material selection, cost
estimation, process planning, software planning and implementation, and
product fabrication. Course deliverables will include a written
report, all design data and analyses, and one or more working, physical
products.
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Topics and Schedule:
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- Material
Selection (7.5 hours)
- Mechanical
Properties
- Physical
Properties
- Property
Ratios (Performance Indices
- Ashby
Material Selection Charts
- Producibility
- Weighted
Property Analyses
- Process
Selection (6 hours)
- General
Considerations
- Tolerance and
Surface Finish Requirements
- Material/Process
Capability
- Production
Volume Requirements
- Production
Rate Calculations
- Process
Planning and Route Sheet Generation (3 hours)
- Inspection and
Measurement (4.5 hours)
- Tolerance
Specification (6 hours)
- Limits and
Fits
- Traditional
Tolerance Specification Methods
- Statistical
Tolerance Specification Methods
- Design for
Manufacture (3 hours)
- Design for
Assembly (3 hours)
- Manufacturing
Cost Estimation (6 hours)
- Cost
Estimation Structure
- Heuristic
Methods
- Data Sources
- Make or Buy
Decisions
- Project Design
Team Advising (6 hours)
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Professional Component:
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This course introduces product/process design to senior level
students, and allows those students to integrate the subject matter
covered in nearly all of their previous discipline specific courses. This
course has significant engineering design content.
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Relationship to Program Educational Objectives:
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This course contributes to the following Industrial
and Manufacturing Engineering Program Educational Objectives:
1. To provide
experiences which culminate in comprehensive engineering reports, and
ensure that students command the tools and techniques with which to
produce effective documents.
2. To provide
students with experiences which expose them to the skills and techniques
associated with the practice of industrial engineering.
3. To foster
in our students the desire and capacity for life long learning.
4.
To provide opportunities for students to work in
multi-disciplinary teams.
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Prepared by:
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Kevin M. Hubbard, Assistant Professor in Industrial
Engineering.
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Date:
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September 15, 2007
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